The Problem

Mid-Exam
Failures
Kill.

Patient in the chair. Eyes dilated. Refraction halfway done.

"I cannot operate."

Reschedule. Apologize. Lose revenue.
Lose trust. Lose the patient.

FLEET STATUS LIVE
OD Scan 3 — Exam 1
HEALTHY
OD Scan 3 — Exam 2
DISK 87%
AFC — Exam 1
HEALTHY
Reddy Cam 3100 — Exam 3
MOTOR DRIFT
Reddy Cam 3100 — Exam 4
HEALTHY
4 healthy · 1 warning · 1 critical View Details →

The Opportunity

You already have the data.
You're just not using it.

Every OD Scan 3, AFC, and Reddy Cam in the field is already connected. You pull usage data for billing—8 cents per color.

That same connection can pull diagnostic data. Windows event logs. SMART drive status. Error frequencies. Calibration drift. Network latency.

The instruments are already talking.
We just need to listen.

The Layers

What We Can Monitor

Three layers of visibility. From easy wins to deep diagnostics.

PC

Software Layer

EASY — Deploy Now

  • Hard Drive SMART

    Predict drive failure weeks ahead. 94% accuracy on mechanical drives.

  • Database Growth

    Track DB size trends. Alert before "disk full" kills the exam.

  • Event Log Patterns

    Windows errors correlate with failures. We learn the signatures.

  • Memory & Crash Trends

    Rising crash frequency = degradation. Flag before it's critical.

NET

Network Layer

MEDIUM — Requires Access

  • Head ↔ Base Latency

    OD Scan head and base have separate IPs. Monitor their conversation.

  • Packet Loss

    Intermittent drops between components = cable or connection issue.

  • IP Conflicts

    Two devices, same IP = random failures. We detect it instantly.

  • Connection Drops

    Frequency and timing of drops reveal network infrastructure issues.

HW

Hardware Layer

ADVANCED — OEM Data Required

  • Chopper Motor Timing

    Drift in cycle time = bearing wear. Predict replacement window.

  • Laser Power Output

    Degradation curve predicts when laser needs service.

  • Thermal Sensors

    Most PCBs have them. Trend analysis catches cooling failures.

  • Calibration Drift

    If cal data is stored, increasing drift = alignment issues brewing.

The Architecture

OD Scan 3: Inside the Machine

HEAD UNIT 192.168.1.10
⚙️
Chopper
Motor
💡
Laser
Assembly
📷
Optical
Sensors
BASE UNIT (PC) 192.168.1.11
CPU
RAM
HDD
DB
BRAVETTO MONITORING

Pattern recognition · Failure prediction · Alerts

Two IPs, One Instrument

The OD Scan 3 head and base are separate networked components. When they can't talk to each other properly, the exam dies.

Multiple Failure Points

Chopper motor. Laser. Sensors. PC components. Network connection. Any one of these can fail mid-exam with zero warning—unless you're watching.

The Billing Connection

You already reach into these devices for usage data. That same path can pull diagnostic telemetry. Same connection. New intelligence.

Key Question: What diagnostic data are these instruments already logging?

Even basic Windows Event Viewer + device logs give us enough to start predicting failures.

The Timeline

From First Sign to Failure

Most failures don't happen suddenly. They announce themselves—weeks in advance.

Day -30

SMART Warning Appears

Hard drive reports first reallocated sector. Still working fine. No user-visible impact.

Day -21

Event Log Pattern Detected

Increasing disk I/O errors in Windows Event Viewer. Pattern matches known pre-failure signature.

Day -14

⚠️ Alert: Schedule Service

System flags device for proactive service. Technician can replace drive during next scheduled maintenance.

Day -7

Performance Degradation

Scan times increasing. Database queries slowing. User might notice slight delays.

Day 0

❌ Without Monitoring: Failure

"I cannot operate." Mid-exam. Patient waiting. Revenue lost. Trust damaged.

WITH MONITORING

Drive replaced at Day -10. Zero patient impact. Zero downtime.

The Math

One Prevented Failure Pays for a Year

$800

Average revenue lost

per mid-exam failure
(reschedule + lost upsells)

$350

Emergency service call

vs $150 scheduled
(2.3x cost premium)

Patient trust

"They couldn't even finish my exam"
= reviews + referrals lost

A practice with 5 instruments averaging 2 failures/year per device loses $8,000+ annually in preventable costs.

Predictive maintenance catches 70-90% of failures before they impact patients.

Let's find out what
your instruments know.

We start with what's already being logged.
No new hardware. No disruption. Just intelligence.